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Hawk Discrete Wire Termination Machine
General Description
1.4
Delivery Check
1.1
Description
Remove the top and sides of the crate. Then remove
The Molex AM-60520E Hawk Discrete Wire Termination
Machine was developed to assemble .100 S.L. IDT
series (.100 in. centers Insulation Displacement
Technology) discrete wire harnesses. An operator loads
the screws that mount the machine to the skid. Check
to see that following items are included in this
package:
a cartridge containing preloaded connectors (70400
series) ranging from 2 to 25 circuits. As each connector
assembly is completed, the machine automatically loads
a new connector into the terminating nest, pushing the
Decription:
11-20-0949 (AM-60520E)
Discrete Wire Termination Machine
Quantity
1
previously loaded connector into the next station. Then
it inserts the terminals and breaks off the carrier strip.
The operator then removes the completed harness,
loads a wire (in its proper assembly order), then
depresses the foot pedal. The machine then terminates
TM-011200949 Instruction Manual
63800-8394 Foot Switch Assembly
11-31-5302 Nest Cleaning Tool
11-31-1744 Carrier Tray
1
1
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that wire and indexes to the next position. This machine
is ideally suited for mid- volume, semi-automatic
1.5
Tools
applications.
The following tools are recommended for setup and
adjustments to the this tool.
1.2
Features
English Hex Wrench Set (inch)
Automatic loading and indexing of termination nest
Automatic insertion of terminals
Automatic break-off of carrier strip
Large and small straight screwdriver
Small Crescent Wrench
Needle nose pliers
Eye Loupe - 5X
1.3
Technical Specifications
1.6
Lifting
Dimensions Press with tooling
Height 34.3cm (13.50”)
Width 99.1cm (39.00”)
Depth 50.8cm (20.00”)
Unpacked weight 48.1kg (103.00 lbs.)
Power Requirements
Voltage: 110V AC or 220V AC
50/60 Hz
Current: 2A @ 110V
1A @ 220V
WARNING : The Molex Hawk Terminator weights
48kg (103 lbs.). It is NOT intended to be lifted by a
single individual. The guarding or housing load
assemblies are not attached to provide support for
lifting purposes. Mechanical lifting devices should
be used from below the unit. A person lifting this
machine could sustain severe back or other
injuries. Care should be taken at all times.
An electrical, hydraulic, or mechanical lift should be
used to lift this termination machine
Pneumatics
Pressure:
Consumption:
5 BAR (80psig) minimum
14L/minimum (0.5 SCFM)
Rate
This machine terminates up to 1200 per hour,
depending on operator skill and connector size.
Order No TM-011200949
Revision: D
Release Date: 02-16-97
Revision Date: 03-03-11
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